by patience » Tue 08 Jun 2010, 20:16:34
Sixstrings said:
"....automation / efficiency / productivity factors. I know you don't think those are significant factors, but I think that along with the cheap foreign labor issue the productivity angle is just an extra kick in the gut."
All true. I think we were talking about different points in time. I was saying that the US and Asia were on a competitive footing for automation and productivity 15 to 30 years ago, when the jobs started moving out of the US, primarily because the difference and that time was cheaper labor. Now, US productivity sucks, too.
Tool and die shops are about dead here. A company down the road that makes frames for the small Ford SUV's, stamps these out of coil strip stock with a huge punch press. Those huge dies used to be made in the US, but now are made in China because the price is about 35% of what it costs to build the dies here. That is all CNC and manual machining and handwork. No difference is methods, hours worked is very close to the same, only lower labor costs. Materials are the same, supplied by the US plant. So, productivity there is not the issue. The quality is crap on the Chinese dies, but Ford doesn't care.
IIRC, Mahindre (sp?) tractors are the ones made in India (400 series , I think it was) from the old drawings, dies, and casting patterns of the International Harvester plant that closed in Louisville in the 1970's after a protracted labor strike. (I narrowly missed going to work there as an engineer just before the strike started!) Again, the quality of the tractors ain't what it was when IH made them, but people buy 'em anyway. Just not as many. So, IH closed a plant and downsized, then merged with Case to stay alive in a tough market.
What has kept IH going is quality and service. You can STILL buy every part for a Farmall Cub made 70 years ago! (And most of them are still running.) But the Wal Mart mentality has won out in most places, so price is the bottom line for most people, and that means that the US is losing.
Local fix-it guy..